Consumer Product Design Services

• Design and manufacture of special purpose machines for packaging
• Conceptual and detailed design and prototyping and testing of Edge grinders for the concrete industry
• Hand wrench concept design, testing and prototype

All these and more projects have been executed by Optimal Consulting in the past, for companies in the global market.

Piping systems in industries, automobiles, locomotives, marine vessels form the circulation system for various fluids. Well thought out and efficiently laid piping systems help in reduction of space utilization for setup, increased accessibility, enhanced safety and easier maintenance. It is imperative to visualize piping layouts using CAD tools before installation for specific purpose to garner above advantages.

Outsource Value Engineering Services

Cut material cost by 10% through topological optimization. Save manufacturing cost by switching to a fabricated structure from a cast structure. Increase power to weight ratio by using a less dense material (structurally validated with finite element analysis). Decrease labor cost through redesign of assembly fixtures and increase throughput. Increase safety in the assembly process through better ergonomics of assembly process. Reduce waste and recycling of raw material through better design and optimal placement of runners and risers in a mould. These are only a few examples of what some of our customers have done while using our value engineering services.

Our expertise is in the design and structural evaluation of components and piping for elevated and super-elevated temperature service. We have helped to develop design criteria in national consensus Codes and Standards for elevated temperature equipment. The Optimal Consulting solution for the response of structures subjected to cyclic thermal and pressure loads is used world-wide in the design of elevated temperature components. We perform:

• Creep Fatigue Evaluations
• Creep Rupture Damage Analyses
• Creep Ratcheting Evaluations
• Creep Buckling
• Weldment Evaluations
• Materials Evaluations
• Tensile Instability Analyses